Volkswagen Workshop Service and Repair Manuals

Synchronizer Ring: Specifications

1st/2nd Gear

Gap -  Ring to gear (new) .......................................................................................................................................................... 1.17 mm (0.043-0.067 in) 

Wear limit .......................................................................................................................................................................................  0.5 mm (0.020 in) 

3rd Gear

Gap - Ring to gear (new) ..................................................................................................................................................  1.15-1.75 mm (0.045-0.069 in) 

Wear limit .......................................................................................................................................................................................  0.5 mm (0.020 in) 

4th/5th Gear

Gap - Ring to gear (new) ......................................................................................................................................................  1.3-1.9 mm (0.051-0.075 in) 

Wear limit .......................................................................................................................................................................................  0.5 mm (0.020 in)