Jetta GLS L4-1.8L Turbo (AWP) (2002)
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Note:
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When installing new gears or a new output shaft consult technical data
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If the output shaft or tapered roller bearings have been replaced then perform output shaft adjustment
1 - Clutch housing
2 - Oil deflector ring
3 - Dished washer
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Pulling out, Refer to Fig. 1
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Pressing in, Refer to Fig. 2
4 - Outer race/tapered roller bearing
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Pulling out, Refer to Fig. 3
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Pressing in, Refer to Fig. 4
5 - Tapered roller bearing inner race
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Pressing off, Refer to Fig 8
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Pressing on, Refer to Fig 9
6 - Output shaft
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For 1st-4th gear
7 - Needle roller bearing
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For 2nd gear
8 - 2nd gear
9 - Synchro-ring
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(Inner ring for 2nd gear)
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Checking for wear, Refer to Fig. 10
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Check lugs for scoring
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Installation position, Refer to Fig. 12
10 - 2nd gear outer ring
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Insert in the synchro-ring (item - 9 -)
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Replace if scored
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Installation position, Refer to Fig. 12
11 - 2nd gear synchro-ring
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Checking for wear, Refer to Fig. 11
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Installation position, Refer to Fig. 12
