Jetta GLX V6-2.8L (AFP) (2002)
12 -1st and 2nd gear locking collar with synchro-hub
^
Pull off over bearing support after removing securing clip (item 13)
^
Disassembling, Refer to Fig. 13
^
Assembling locking collar/synchro hub Fig. 13 and, Refer to Fig. 14
^
Installation position, Refer to Fig. 15
^
Pressing on, Refer to Fig. 16
13 - Securing clip
14 -1st gear synchro-ring
^
Checking for Wear, Refer to Fig. 11
^
Assemble so that recesses locate in locking collar (item -12 -) locking pieces
15 - 1st gear outer ring
^
Insert in the synchro-ring (item -14 -), installation position, Refer to Fig. 17
^
Replace if scored
16 - Synchro-ring
^
(1st gear inner ring)
^
Checking for wear, Refer to Fig. 10
^
Check lugs for scoring
^
Installation position, Refer to Fig. 18
17 - Needle roller bearing
^
For 1st gear
18 -1st selector gear
^
Installation position, Refer to Fig. 19
19 - Thrust washer
^
For 1stand 4th gear
^8GInsert lugs on thrust washer in holes on output shaft
20 - Shim
^
Holds thrust washer (-item 19 -) in position on output shaft
21 - Needle roller bearing
^
For 4th gear
22 - Selector gear for 4th gear
23 - 4th gear synchro-ring
^
Checking for wear, Refer to Fig. 22
24 - Locking collar with 3rd and 4th gear synchro-hub
^
Pull off by pulling off 4th gear wheel after removing the circlip (item - 25 -), Refer to Fig. 6
^
Disassembling, Refer to Fig. 13
^
Installation position locking collar/synchro-hub, Refer to Fig. 20
^
Assembling locking collar/synchro hub Fig. 13 and, Refer to Fig. 14
^
Pressing on, Refer to Fig. 21
25 - Securing clip
26 - 3rd gear synchro-ring
^
Checking for wear, Refer to Fig. 11
27 - Outer ring for 3rd gear
^
Insert in the synchro-ring (item - 26 -), installation position, Refer to Fig. 17
^
Replace if scored
28 - Synchro-ring
^
(3rd gear inner ring)
^
Checking for wear, Refer to Fig. 10
^
Check lugs for scoring
^
Installation position, Refer to Fig. 18
29 - Needle roller bearing
^
For 3rd gear
30 - Selector gear for 3rd gear
^
Installation position, Refer to Fig. 19
31 - Tapered roller bearing inner race
^
Pulling off, Refer to Fig. 5.
^
Pressing on, Refer to Fig. 23
32 - Securing clip
^
Redetermine thickness if tapered roller bearing (-item 31 -) or output shaft (-item 6 -) are replaced, Refer to Fig. 24
33 - Outer race/tapered roller bearing
^
Pulling out, Refer to Fig. 25
^
Pressing in, Refer to Fig. 26
34 - Shim
35 - Transmission housing