Jetta Sedan L4-1.9L DSL Turbo (BEW) (2005)
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Install in mounting bracket
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To replace, remove and install clutch master cylinder
18 - Clutch vacuum vent valve switch -F36-
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When removing and installing switch, push clutch pedal down as far as possible by hand.
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Before removing clutch pedal, remove switch with left turn of 45and pull out from support through mounting hole.
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Insert switch in mounting hole and secure with right turn of 45.
19 - Stop flange
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For clutch pedal
20 - Hex nut, self- locking 25 Nm
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Always replace
Over-Center Spring, Removing and Installing
Over-center spring, removing and installing, 02M, 5 and 6 Spd. M/T
Special tools and equipment
T10111 Assembly device
Removing
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Remove cover/lower drivers side.
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Insert assembly device T10111 in over-center spring from right side.
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Make sure that assembly device seats correctly on over-center spring:
1 - Assembly device must fit exactly onto over-center spring rear part, with claws over bridge -1-.
2 - Lightly press clutch pedal in direction of bulkhead.
Hang assembly device tab -2- in over-center spring cut out.
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Press clutch pedal to bulkhead until over-center spring can be taken out of support mountings and clutch pedal.
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Make clutch pedal recede even more until it is in rest position.