Jetta Sedan L4-1.9L DSL Turbo (BEW) (2005)
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Note:
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Replace clutch plates and pressure plates that have damaged or loose rivets
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Select correct clutch plate and pressure plate according to parts list and engine code.
1 - Flywheel
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Ensure centering pins are a tight fit
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Contact surface for clutch lining must be free of grooves, oil and grease
2 - Clutch plate
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Installed position on two-part flywheel: Shorter hub end (arrow) points toward pressure plate
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Installed position with single piece flywheel: spring cage faces pressure plate
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Centering go to Fig. 1
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Lightly grease splines
Note: Clean input shaft splines and on used clutch plates, the hub splines. Remove corrosion and apply only a very thin coating of grease Part No. G
000 100 to the input shaft splines. Then move clutch plate back and forth on input shaft until hub moves freely. Excess grease must be removed.
3 - Pressure plate
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Check ends of diaphragm spring
Note: Pressure plates are protected against corrosion and greased. Only the contact surface may be cleaned, otherwise the service life of the clutch
will be considerably reduced.
4 - Bolt
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Allocate using parts catalog
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On two-part flywheel - 13 Nm
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On single piece flywheel - 20 Nm
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Loosen and tighten gradually and diagonally
