volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing door > < Front door - assembly overview
Front door (Cabriolet) - Assembly overview
   
Front door (Cabriolet) - Assembly overview
  Note
The door hinge bolts (apart from -6- and -16-) and pins -19- must always be replaced if loosened.
1 - Door
q   Removing and installing → Chapter
2 - Cap
3 - Bolt/screw
q   20 Nm
q   Insert with locking fluid -D 185 400 A2-
4 - Buffer
5 - Grommet
6 - Bolt/screw
q   20 Nm + 1/4 (90°) turn further
q   Always renew bolts after loosening
7 - Bolt/screw
q   20 Nm + 1/4 (90°) turn further
q   Always renew bolts after loosening
8 - Grub screw
q   13 Nm
9 - Door hinge
q   Hinge is split
10 - Grommet
11 - Grommet
12 - Door arrester
13 - Cover
14 - Bolt/screw
q   10 Nm
15 - Pins
q   4.5 Nm
16 - Bolt/screw
q   20 Nm + 1/4 (90°) turn further
q   Always renew bolts after loosening
q   Loosen and tighten with special tool -3320 and 3220/2-
17 - Bolt/screw
q   27 Nm
18 - Door hinge
q   Hinge is split
19 - Pins
q   Always renew pins after loosening
20 - Nut
q   20 Nm + 1/4 (90°) turn further
q   Always renew door hinge pin after loosening
21 - Interior release handle
22 - Bowden cable
23 - Door lock
q   Removing and installing → Chapter
24 - Bolt/screw
q   20 Nm
q   Insert with locking fluid -D 185 400 A2-
25 - Bolt/screw
26 - Lock plate
27 - Door handle with base
q   Removing and installing → Chapter
28 - Door lock cylinder

   

Removing and installing door > < Front door - assembly overview