New Beetle L4-1.8L Turbo (AWP) (2003)
6
Circlip
-
Always Replace
7
4th Gear
-
Pressing off with tapered roller bearing outer race and sleeve
-
Collar faces 3rd gear
8
Tapered Roller bearing inner race
-
Pressing off with 4th gear and race
9
Thrust Washer
10
Taper Roller Bearing outer race
11
Shim
12
Transmission housing
13
Sleeve
-
For needle roller bearing
-
Press off with 4th gear and tapered roller bearing inner race Fig 4
-
Pressing on refer to Fig. 9
-
Place, thrust washer or before installation, (item 9)
14
Needle roller bearing
15
5th gear
-
Pull off together with 5th gear synchronizer hub
16
5th gear synchronizer ring
-
With cast locking pieces
-
Checking for wear
17
Spring
-
Installation position refer to Fig. 13
18
Locking pieces
-
Qty. 3
-
Installation position refer to Fig. 12
19 5th gear synchronizer hub
-
Removing and installing
20 5th gear operating sleeve
-
Removing and installing
21 Dished washer
-
Installation position
22 Torx socket-head bolt
-
80 Nm (59 ft. lbs.)
-
M10
-
Locates dished spring
Fig. 1 Pressing out tapered roller bearing outer race
Fig. 2 Pressing in tapered roller bearing outer race
Fig. 3 Pressing on tapered roller bearing inner race