New Beetle L4-1.8L Turbo (AWP) (2003)
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Press tapered roller bearing outer race with a 1.70 mm thick shim into transmission housing, supporting transmission housing directly under
bearing support with thrust piece 2050.
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Set complete 1st-4th gear output shaft in clutch housing.
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Fit transmission housing and tighten bolts -A- and -B- diagonally to correct torque.
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Fit measuring tools and secure with bolt (arrow) to clutch housing.
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Set dial gauge (3 mm measuring range) to zero with 1 mm preload.
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Loosen clutch housing/transmission housing securing bolts diagonally until bolts release transmission housing or output shaft.
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Read play on gauge and note reading (example: 0.14 mm)
Note:
If the dial gauge indicates no value when the clutch housing/transmission housing securing bolts are loosened, install shim 1.95 mm (Part No. 084 409
383 AS) or, if necessary, shim 2.20 mm (Part No. 084 409 383 BD).
Determining thickness of shim
The specified bearing pretension will be attained by subtracting the measured value (0.14 mm) from the inserted shim (1.70 mm) and adding a
constant for pressing (0.20 mm).
Example:
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Determine thickness of shim from table, Refer to Shim Table.