New Beetle L4-1.8L Turbo (AWV) (2005)
^
Must not be repaired. If faulty, replace complete.
7 - Brake line, 14 Nm
^
Brake master cylinder (primary circuit) to hydraulic unit
8 - Brake line, 14 Nm
^
Hydraulic unit to left front brake caliper
9 - Brake line, 14 Nm
^
Hydraulic unit to right front brake caliper
10 - Brake line, 14 Nm
^
Brake master cylinder (secondary circuit) to hydraulic unit
11 - ABS control module J104
^
Do not disconnect connector before performing On Board Diagnosis (OBD)
12 - ABS hydraulic unit N55
The hydraulic unit consists of the following components:
^
ABS hydraulic pump V64
^
Valve block (contains the inlet-exhaust valves)
13 - Bracket
14 - Hex nut, 20 Nm
15 - Bolts, 8 Nm
16 - Torx(R) socket head bolt E5, 4 Nm
^
Always use new bolts
17 - Brake line, 14 Nm
^
Hydraulic unit to left rear wheel cylinder/brake caliper
18 - Brake line, 14 Nm
^
Hydraulic unit to right rear wheel cylinder/brake caliper
19 - Brake fluid reservoir, right-hand drive
20 - Sealing plugs
^
Moisten with brake fluid and install into brake fluid reservoir
21 - Breather valve
22 - Retaining plate,
^
Used to secure the wiring harness
23 - Self-locking hex nut, 20 Nm
24 - Brake master cylinder, right-hand drive (RHD)
^
Must not be repaired. If faulty, replace complete.
25 - Brake pressure sensor 1 G201
26 - Bolt
^
To secure brake fluid reservoir to brake master cylinder
27 - Seal
^
Always replace
28 - Brake booster, right-hand drive
29 - Seal
^
For brake booster
30 - Self-locking hex nut, 20 Nm
31 - Boots
^
Make sure boot seats correctly otherwise there is a danger of suction noises
32 - Retainer
^
Secured to edge of brake booster
33 - Heat shield