New Beetle L4-1.8L Turbo (BNU) (2005)
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Remove engine bracket from cylinder head.
Note:
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The engine must be lifted slightly or lowered with the support bridge when loosening the bolts of the engine bracket.
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Mark direction of rotation of toothed belt.
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Install tensioning bolt T10092 in tensioning element for ribbed belt.
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Before tensioning, align pressure piston with long nose pliers or a thin wire, if necessary (pressure piston hole and housing hole must align).
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Tension pressure piston of tensioning element until pressure piston can be secured with pin T40011. Remove toothed belt.
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Turn crankshaft back slightly.
Installing
Note:
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When turning the camshaft the crankshaft must not be at TDC. Danger of damage to valves-piston crown.
A - Toothed belt removed completely
The toothed belt was removed only from the camshaft pulley
Requirement
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Pistons must not be positioned at TDC.
Work sequence