New Beetle L4-2.0L (AVH) (2005)
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FN 3 brake caliper, assembly overview
1 - Phillips-head screw, 4 Nm
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4 Nm
2 - Brake disc
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Thickness 25 mm
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Wear limit: 22 mm
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When worn always replace both sides
3 - Brake pads
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Vehicles up to model year 2000
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Thickness 14 mm
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Always replace both sides
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Wear limit: 7 mm including backing plate
4 - Retaining spring
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Insert into both brake caliper housing holes
5 - Brake carrier
6 - Brake caliper
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Do not disconnect brake hose when changing brake pads
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Servicing FN 3 front brake calipers, assembly overview
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Install brake pedal depressor V.A.G 1869/2 or equivalent
7 - Guide pins, 28 Nm
8 - Protective cap , Take off
9 - Brake hose with banjo union and banjo bolt, 35 Nm
10 - Ribbed combi bolt, 125 Nm
11 - Wheel bearing housing
12 - Hex socket head bolt, 8 Nm
13 - Right Front ABS Wheel Speed Sensor G45 / Left Front ABS Wheel Speed Sensor G47
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Before inserting sensor, clean mounting hole inner surface and coat with lubricating paste G 000 650
