New Beetle L4-2.0L (AZG) (2003)
Water Pump: Service and Repair
Coolant pump, removing and installing
Special tools and equipment
^
T10007 Refractometer
^
VAG1306 Drip tray
^
VAG1331 Torque wrench 5 to 50 Nm (3 7 to 37 ft. lbs.), or equivalent
^
VAS 5024 Assembly tool for spring-type clip or VAG1921 Spring clip pliers
Note:
^
Always replace seals and gaskets.
^
It is not necessary to remove the lower part of the camshaft drive belt guard.
^
The camshaft drive belt should be left in position on the crankshaft sprocket.
^
Cover the camshaft drive belt with a cloth to protect it from coolant before removing the coolant pump.
Removing
-
Drain coolant
-
Remove ribbed belt.
-
Remove tensioning element for ribbed belt.
-
Remove upper and center belt guards.
-
Take camshaft drive belt off coolant pump toothed belt sprocket.