New Beetle L4-2.0L (AZG) (2003)
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To replace, remove and install clutch master cylinder
18- Stop flange
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For clutch pedal
19- Hex nut, self-locking 25 Nm
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Always replace
20- Clutch pedal switch
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Remove with left turn of 90° and pull out from support
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Install in support and turn right 90°
Overcenter Spring, Removing and Installing
Overcenter spring, removing and installing
Special tools and equipment
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T10111 Assembly device
Removing
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Remove cover/lower drivers side.
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Insert assembly device T10111 in overcenter spring from right side.
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Ensure that assembly device seats correctly on overcenter spring:
1- Assembly device must fit exactly onto overcenter spring rear part, with claws over bridge -1-.
2- Lightly press clutch pedal in direction of bulkhead.
Hang assembly device tab -2- in overcenter spring cut out.
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Press clutch pedal to bulkhead until overcenter spring can be taken out of support mountings and clutch pedal.
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Make clutch pedal recede even more until it is in rest position.