New Beetle L4-2.0L (BEV) (2004)
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1. Phillips-head screw, 4 Nm (35 inch lbs.)
2. Brake disc
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Ventilated brake disc: diameter 256.00 mm (10.079 inch)
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Thickness 22 mm (0.866 inch)
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Wear limit 20 mm (0.787 inch)
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When worn, always replace both sides on an axle.
3. Brake disc
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Solid (non-ventilated) brake disc: diameter 232.00 mm (9.134 inch)
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Thickness 9 mm (0.354 inch)
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Wear limit 7 mm (0.276 inch)
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When worn, always replace both sides on an axle.
4. Cap
5. Self-locking 12-point nut, 175 Nm (129 inch lbs.)
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Replace each time after removing
6. Wheel hub with wheel bearing and rotor
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Replace each time after removing
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Only replace complete
7. Hex bolt, 60 Nm (44 ft. lbs.)
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With dished spring washer
8. Splash plate
9. Stub axle
10. Parking brake cable
11. Axle
12. ABS speed sensor
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Before inserting sensor, clean mounting hole inner surface and coat with lubricant G 000 650
13. Hex socket head bolt 8 Nm (71 inch lbs.)
14. Hex socket head bolt, 65 Nm (48 ft. lbs.)
15. Brake carrier with guide pins and protective cap
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Supplied as replacement part, assembled with sufficient grease on guide pins
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If protective caps or guide pins are damaged use repair kit. Use grease packet supplied to lubricate guide pins.
16. Brake hose/brake line
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With banjo bolt and seals
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Banjo bolt to brake caliper tightening torque 35 Nm (26 inch lbs.)
