New Beetle L4-2.0L (BEV) (2004)
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On the door trim panel, unclip cable guide -1- using the flat blade of a screwdriver -2-, pull cable out of retainer -3- in direction of arrow and
unhook cable hook -4-
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Disconnect electrical connectors to window switch, light, etc. and set door trim panel aside
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Loosen nut -5- but do not remove
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Remove the T30 Torx bolts -2- and -3- (bolts on clamps holding window) and add 2 drops of Loctite Threadlocker Blue to bolt threads
NOTE: Be careful not to drop bolt. A magnetic Torx bit or small magnet can help in bolt removal.
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Loosely reinstall Torx bolts -2- and -3-
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Push window -4- down to ensure it is fully into the window clamps
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Slide the window forward or rearward -arrow- until the distance from rear edge of the window to the to the edge of the door is 65 mm±1 (2.52 in.
to 2.60 in.) -A-
NOTE: The only position the distance -A- can be measured is when the bolts on the window clamps are visible through the bolt access holes
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Tighten bolt -3- to 8 Nm (71. in. lbs.)
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Reconnect electrical connectors to the door trim panel and reconnect ground (GND) cable to the battery
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Lower window completely and raise back to previous position where bolts -2- and -3- are visible through holes -1-
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Tighten bolt -2- to 8 Nm (71. in. lbs.) then tighten nut -5- to 8 Nm (71. in. lbs.)
NOTE: The X - axis window adjustment has been completed. Check dimension -A-, if not 65 mm±1 (2.52 in. to 2.60 in.) adjust again
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Reinstall rubber grommets into bolt access holes