New Beetle L5-2.5L (BPR) (2007)
Intake Manifold: Service and Repair
Intake Manifold
Intake Manifold
Special tools, testers and auxiliary items required
‹› Torque wrench (5-50 Nm) (VAG 1331)
‹› Socket and extended bit (T10107A)
Removing
‹› Observe the safety precautions. Refer to => [ Safety Precautions ] See: Powertrain Management/Fuel Delivery and Air Induction/Service
Precautions/Safety Precautions/Multiport Fuel Injection.
‹› Observe the rules for cleanliness. Refer to => [ Clean Working Conditions ] See: Powertrain Management/Fuel Delivery and Air Induction/Service
Precautions/Clean Working Conditions/Multiport Fuel Injection.
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First, check whether a coded radio is installed. If necessary, obtain the anti-theft code.
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With the ignition switched off, disconnect the battery ground (GND) cable.
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Remove the engine cover.
CAUTION!
Fuel system is under pressure!
‹› Wear protective goggles and protective clothing to prevent injuries and contact with skin.
‹› Before loosening the line connection, place a cloth around the connection point. Then release pressure by carefully loosening the line
connection.
Vehicles through Model Year (MY) 2009
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Remove the vacuum line - 1 -, ventilation line - 2 - and fuel supply line - 3 - and catch any leaking fuel with a clean cloth.
Vehicles from MY 2010
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Remove the ventilation line - 2 - and fuel supply line - 3 -. Catch any leaking fuel with a clean cloth.
Continuation for All Vehicles
‹› Press the securing ring to disengage the lines.
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Disconnect all connectors - 1 - from the fuel injectors as well as connectors - 2 and 6 -.