New Beetle Convertible L5-2.5L (BPS) (2006)
Convertible Top Pump: Service and Repair
Hydraulic Pump Wheel
Electric/Hydraulic Convertible Top
Hydraulic Pump Wheel
CAUTION!
Hydraulic system is sensitive to any ingress of dirt.
As soon as system is opened, corresponding components must be covered so that no dirt can enter hydraulic system.
Before working on electrical system: Disconnect battery ground (GND) strap.
Removing
‹› Obtain radio code before disconnecting battery.
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Disconnect Ground (GND) strap from battery.
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Remove left luggage compartment trim.
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Disconnect harness connector - 5 - from Convertible Top Hydraulic Pump (V118).
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Loosen toggle bolt - 1 - so that residual pressure can escape the system, then tighten again.
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Mark hydraulic lines - 3 - before disconnecting. Remove Torx bolts - 2 - (7 Nm).
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Carefully pull hydraulic lines - 3 - out of openings.
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Remove hex nut - 4 - (5 Nm).
Installing
Installation is performed in the reverse order of removal.
‹› Check for damage and proper fitting of O-rings when installing hydraulic lines.
‹› After installation of hydraulic pump, hydraulic system must be filled and bled again. Refer to => [ Hydraulic System, Filling and Bleeding ] See:
Service and Repair/Removal and Replacement/Electric/Hydraulic Convertible Top (Overviews).
‹› After connecting battery, vehicle options (radio, clock, electric window regulator) must be checked according to repair information and/or user
manual.
Hydraulic Pump Wheel
Removing