New Beetle GL L4-2.0L (AZG) (2002)
Tie Rod: Service and Repair
Special tools and equipment
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VAG1332 torque wrench
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VAG1332/5 open jaw insert, 34 mm
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VAG1275 pliers
Removing
The tie rods can only be removed and installed with the steering gear removed.
Removing and installing power steering gear.
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Seal line/hose connections on power steering gear (if not already done).
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Clean outside of power steering gear in area of boot.
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Open clamps and push boot back.
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Clamp steering gear in vise and unscrew tie rod.
To determine the center position on the rack.
Installing
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Install in reverse order of removal.
Tightening torque
Tie rod to steering gear: 75 Nm (55 ft. lbs.).
Installing boot
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Check boot for wear (cuts, cracks) and make sure sealing surfaces are clean.
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Turn tie rod so that tie rod end shank is in installation position and install boot.