New Beetle GL L4-2.0L (AZG) (2002)
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Checking for wear, Refer to Fig. 12
16- Spacer sleeve
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For 5-speed manual transmission
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Pull off together with 5th gear locking collar/synchro-hub after removing securing clip (item - 18 -), Refer to Fig. 5
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Position toward 5th gear locking collar/synchro-hub, Refer to Fig. 16
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Press on together with 5th gear locking collar/synchro-hub, Refer to Fig. 17
17- 5th and 6th gear locking collar with synchro-hub
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After removing securing clip, press off together with 6th gear (item -18-) or for 5-speed manual transmission, with spacer sleeve
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Disassembling, Refer to Fig. 13
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Assembling locking collar/synchro hub, Refer to Fig. 13 and Fig. 13
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Pressing off in 6-speed manual transmission, Refer to Fig. 15
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Pressing off in 5-speed manual transmission, Refer to Fig. 17
18- Securing clip
19- Needle roller bearing
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For 5th gear
2-
5th gear synchro-ring
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Check for wear, Refer to Fig. 12
21- Selector gear for 5th gear
22- Tapered roller bearing inner race
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Pulling off, Refer to Fig. 3
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Pressing on, Refer to Fig. 18
23- Securing clip
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Redetermine if tapered roller bearing (item -22-) or output shaft (item -5-) are replaced, Refer to Fig. 19
24- Outer race/tapered roller bearing
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Pulling out, Refer to Fig. 21
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Pressing in, Refer to Fig. 22
25- Shim
26- Transmission housing
27- Spring
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Installation position, Refer to Fig. 14
28- Locking collar
29- Synchro-hub
30- Locking pieces (Qty. 3)
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Installation position, Refer to Fig. 13
Fig. 1 Pulling tapered roller bearing outer race out from transmission housing
A - Counter support, e. g. Kukko 22/2
B - Internal puller 46 to 58 mm, e.g. Kukko 21/7
Note:
After pressing out, check washer for damage and replace if necessary.