New Beetle GLS L4-2.0L (AZG) (2002)
Tensioning.
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Remove 10-222 A support.
B - Camshaft drive belt, removed from camshaft sprocket only
Condition
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Pistons must NOT be positioned at TDC.
Work sequence
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Align mark on camshaft with line on cylinder head cover.
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Turn crankshaft to TDC cyl. 1
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Place camshaft drive belt on camshaft sprocket and tension.
Camshaft drive belt, tensioning
Requirements
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Engine must not be more than warm to the touch
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Camshaft sprocket at cyl. 1 TDC.
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Before tensioning camshaft drive belt turn tensioning roller on eccentric with a pin wrench T10020 five times in both directions fully onto the
stops.
Work sequence
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Tension camshaft drive belt. Do this by turning eccentric to left (direction of arrow) with 2-hole pin wrench T 10020 onto stop.
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Tension is correct when notch -1- and indicator -2- align. (Check using mirror).
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Tighten securing nut to 20 Nm (15 ft. lbs.)
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Turn crankshaft two turns in engine direction of rotation until the engine is again at TDC cyl. 1. When doing this it is important that the last 45°
(1/8 turn) turn is performed without stopping.
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Check camshaft drive belt again
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Specification: Notch -1- and indicator -2- align.
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Install camshaft drive belt guard, upper section.