New Beetle Turbo S L4-1.8L Turbo (AWP) (2002)
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Make sure that the rollers do not slide off the triple-rotor star and fall off.
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Hold axle shaft and triple rotor joint housing vertical and use other hand to slowly slide housing back.
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Using felt tipped pen, mark installation position of rollers -1- to triple-rotor star -2-.
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Remove rollers -1- and place on clean surface.
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Remove circlip.
1. Pliers (commercial type)
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Install axle shaft in press.
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Hold axle shaft, then press triple-rotor star off axle shaft.
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Pull joint together with triple-rotor joint boot off shaft.
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Clean shaft and housing.
Assembling
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Slide small clamp for triple-rotor joint boot onto shaft.
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Slide triple-rotor joint boot onto shaft.
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Slide triple rotor joint housing onto shaft.
Assembling triple-rotor star
The chamfer (arrow) on the triple-rotor star is to ease assemble. The star is installed in such a way that the chamfer faces toward the opposite end of
the axle shaft.