Passat GLS 4Motion V6-2.8L (ATQ) (2002)
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Disconnect brake lines -1- on brake master cylinder and seal brake lines and threaded holes with plugs from repair kit Part No. 1 HO 698 311 A.
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Remove T45 torx head bolts -2 using special tool 3320 from brake servo unit.
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Remove vacuum hose on brake servo unit.
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First press brake pedal in direction of brake servo and hold.
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Insert special tool T 10006 A and pull in direction of driver's seat. When doing this counter-hold brake pedal. (The pedal must not be allowed to
move backward). This forces the mounting retaining lugs -3- off the ball head of the push rod -2-.
1 - Brake pedal
2- Push rod
3 - Retaining lugs
Note: For ease of illustration the separation of the brake pedal from the brake servo is shown with the pedal cluster removed.
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Pull special tool T 10006 A and brake pedal together toward the driver's seat. (This forces the brake pedal off the ball head of the push rod).
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Remove brake pedal from push rod.
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Remove brake servo with brake master cylinder out of plenum chamber.
Installing
Installation is the reverse sequence of removal
Observe following points when installing:
Joining brake pedal to brake servo
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Hold push rod ball head in front of mounting and push brake pedal in direction of brake servo until the ball head engage audibly.
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After installing, bleed brakes.
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Adjust brake light switch and brake pedal switch if necessary.
Brake Servo/Brake Master Cylinder