Passat Sedan L4-1.9L DSL Turbo (AAZ) (1995)
Heater Core Case: Service and Repair
Removal and Installation
Without A/C
CAUTION: Always disconnect the battery ground (GND) strap before working on the electrical system.
NOTE: Before disconnecting battery, obtain radio code for radios with antitheft coding.
Heater Housing Assembly
1
Plenum chamber cover
2
Dust and pollen filter
3
Hex screw with shank M6x22
-
5 Nm (44 in lb)
4
Gasket
5
Series resistor for fresh air blower with thermal fuse -N24-
6
Fresh air blower -V2-
7
Footwell vent
-
Replacing: Remove shelf on drivers and passengers side, center console, instrument panel bracket and pedal cluster cover.
8
Air duct right
9
Air distribution
-
Replacing center vent, heating and fresh air controls: remove shelf on passenger side, loosen instrument panel and lift.
10
Air vent, right
11
Grille
12
Center vent
13
Control panel trim
14
Grilles
15
Instrument panel trim
16
Grille
17
Air vent left
18
Rear duct
-
Replacing: Remove console, instrument panel bracket, pedal cluster cover, footwell outlet.
19
Rear duct seal
-
Replacing: Remove console, instrument panel bracket, pedal cluster cover, footwell outlet.
20
Instrument panel
21
Air duct left
22
Fresh air and heated air controls