Passat Sedan V6-3.6L (BLV) (2008)
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Crankshaft: Locations
Crankshaft Assembly Overview
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Engine is to be secured to engine and transmission holder VAS 6095 for performing assembly work.
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When replacing bearing shells, only use bearing shells of the same color marking.
1. Bearing cap
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Bearing cap 1: Vibration damper side
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Bearing cap 5 with notches for thrust washers
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Retaining tabs of bearing shells and cylinder block/bearing caps must lie above one another
2. 30 Nm + 1/2 turn (180 degree)
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Replace
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2 x 90 degrees further turns is permitted
3. Bearing shell 1 to 7
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For bearing cap without oil groove
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For cylinder block with oil groove
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Do not interchange used bearing shells (mark)
4. Thrust washer
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For bearing cap 5
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Observe locating point
5. Crankshaft
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Before removing, observe note.
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Axial play new: 0.07 to 0.23 mm Wear limit: 0.30 mm
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Check radial clearance with Plastigage 0.02 to 0.06 mm Wear limit: 0.10 mm
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Do not turn crankshaft when measuring radial play
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Crankshaft dimensions: Main bearing: 59.958 to 59.978 mm connecting rod bearings: 53.958 to 53.978 mm
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It is not permissible to rework the crankshaft.
6. Sensor wheel
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For Engine speed (RPM) sensor G28
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Replace
7. 10 Nm + 1/4 turn (90 degree)
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Replace
8. Oil spray jet
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For crankshaft bearing 2...7
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For piston cooling
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Opening pressure 2.0 bar pressure
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Engine is to be secured to engine and transmission holder VAS 6095 for performing assembly work.
