Volkswagen Workshop Manuals
Passat Sedan V6-3.6L (BLV) (2008)
Starting and Charging > Power and Ground Distribution > Wiring Harness > Component Information > Service and Repair > Procedures > Page 5226
When repairing wires with a cross-section up to 0.35 mm2, new contacts must always be crimped on using Crimping Pliers of JPT Contacts (VAS
‹› Heated oxygen sensor (HO2S)
‹› Speed (RPM) sensor
‹› Mass Air Flow (MAF) Sensor
By using (VAS 1978/9A) or (VAS 1978/1-2) with (VAS 1978/9-1) installed, correct connection between crimp contact, wire and single wire seal is
‹› Contacts in a normal and a gold-plated version are crimped onto repair wires. The same version of the contact that was installed at the factory must
always be used for repairs.
Crimping a new contact with single wire seal
Insert (VAS 1978/9-1) into (VAS 1978/1-2). Refer to => [ Crimping Pliers ] See: Description and Operation/Crimping Pliers.
Place the single wire seal onto the repair wire.
‹› When doing this, the smaller diameter of single wire seal must be facing in the direction of the contact to be crimped on.
Open crimp pliers and place the repair wire end into stripping slot of crimp pliers.
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