Passat Sedan 4Motion V6-2.8L (ATQ) (2003)
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Using 8 mm hex wrench, turn toothed belt tensioner roller-1- counter-clockwise, opposite direction shown (arrow), until tensioning lever-2
compresses tensioner-3- so that spring clamp (2 mm dia.) can be inserted into bore and lifter.
Note:
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The toothed belt tensioning element is oil damped and can therefore only be pushed together slowly.
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The spring pin from 2024 A can be used to secure the tensioning element.
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Remove crankshaft vibration damper.
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Remove fan retainer and belt pulley toothed belt protection.
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Take off toothed belt.
Installing
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Remove securing bolts for camshaft sprocket and take off securing plate.
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Fit an M10 bolt into hole as a counter hold for puller 3032.
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Release camshaft sprocket with puller 3032. Then using securing bolts and securing plates tighten hand tight again.
Note: It must be possible to just turn the camshaft pulleys on the camshaft tapers.
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Route toothed belts as shown. Observe direction of rotation for used toothed belts.