Passat Syncro Wagon V6-2.8L (ATQ) (2000)
Note: Ensure that the threads and bolt contact surfaces are free of oil and grease.
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Insert bolts -1- and -2- but do not tighten.
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Install bolt -3- and tighten to 65 Nm (48 ft. lbs.).
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Tighten bolts -1- and -2- to 65 Nm (48 ft. lbs.).
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Install return hose and tighten banjo bolt (22 mm AF) to 50 Nm (37 ft. lbs.).
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Install pressure hose and tighten banjo bolt (19 mm AF) to 40 Nm (30 ft. lbs.).
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Remove tool VAG 1907 from steering gear.
1. Socket head bolt
2. Threaded hole in steering gear
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Seal steering gear with socket head bolt -1-.
Tightening torque: 18 Nm (13 ft. lbs.)
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Join steering universal joint to steering gear pinion.
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Remove steering column assembly aid.
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Insert tensioning bolt (Torx T50) and tension counter-clockwise.
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Tighten nut to 40 Nm (30 ft. lbs.).
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Install driver's side stowage compartment.
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Install wheel housing cover.
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When steering gear is completely installed remove hose clamps 3094 or equivalent
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Switch ignition off.
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Install and connect battery and enter code for radio, if necessary.
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Check hydraulic fluid level. Refer to Power Steering Fluid; Testing and Inspection.
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Check steering system for leaks. Refer to Power Steering Fluid; Testing and Inspection.
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Bleed steering system. Refer to Power Steering Fluid; Service and Repair.
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Check toe adjustment. Refer to Alignment.