Passat Syncro Wagon V6-2771cc 2.8L DOHC (AHA) (1998)
Brake Caliper: Service and Repair
Front Brake Caliper
Servicing
Front brake caliper (Teves/ATE), servicing
Notes:
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Install all parts supplied in repair kit.
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New brake calipers are filled and prebled.
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Apply thin coat of lubricant G 052 150 A2 to brake cylinders, pistons and seals.
1. Cap
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Insert in bushing
2. Guide pin
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25 Nm (18 ft. lbs.)
3. Bleeder valve
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Apply thin coat of brake cylinder lubricant to threads before installing
4. Protective cap
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Push onto bleeder valve
5. Brake caliper housing
6. Retaining spring
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Insert with both ends in drillings in brake caliper housing
7. Mounting bushing
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Insert into brake caliper housing
8. Brake carrier
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Install on brake caliper housing
9. Seal
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Removing and installing
10. Piston
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Removing and installing
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Apply thin coat of lubricant G 052 150 A2 to piston before inserting
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Piston diameter 57 mm (2.24 inch)
11. Protective seal
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Ensure damage free installation when installing in piston
Front Caliper Piston, Removing and Installing
Front caliper piston, removing and installing