Passat Wagon L4-1.9L DSL Turbo (AAZ) (1996)
Timing Component Alignment Marks: Locations
Caution: Incorrect removal or installation of the timing belt can result in damage to internal engine components.
Timing Component Alignment Marks
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Set crankshaft to TDC for cylinder 1 and lock camshaft using 2065A setting bar.
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Center the 2065A setting bar as follows:
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Turn locked camshaft, with setting bar in place, until one end of setting bar touches cylinder head.
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Measure gap at other end of setting bar using feeler gauge.
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Select feeler gauge that is one half of measured gap, and temporarily install between setting bar and cylinder head.
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Turn camshaft so that setting bar is resting against feeler gauge then insert second feeler gauge of same thickness at other end between setting
bar and cylinder head.
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Lock injection pump sprocket using lock pin.
Engine code AAZ: 3359 rig pin
Engine codes 1Z, AHU. 2064 lock pin
For complete Timing Belt Removal and Installation information: See: Timing Belt/Service and Repair