Passat Wagon L4-1781cc 1.8L Turbo (AEB) (1998)
7. Torx socket head bolt
Self-locking
Always replace
Black; only for aluminium transmissions
Bright; for aluminium and magnesium transmissions
For aluminium transmissions 35 Nm
For magnesium transmissions 25 Nm
8. Release bearing
Do not wash-out bearing, only wipe
Replace noisy bearings
9. Clutch release lever
Before installing, thinly coat contact surface of slave cylinder plunger with copper grease
10. Retaining spring
Secure to clutch release lever
11. Guide sleeve
Before pulling off or pressing on, pull shrink tube over input shaft splines to protect oil seal -item 6-
Installation position: oil drain hole facing downwards
Guide sleeve made of different materials for aluminium and magnesium transmissions
12. 0-ring
Always replace
13. Intermediate-piece
14. Ball stud
Lubricate with MoS2 grease
Ball studs made from different materials for aluminium and magnesium transmissions
For aluminium transmissions 25 Nm
For magnesium transmissions 20 Nm
15. Transmission
Fig. 1 Installing clutch slave cylinder
- Lightly coat plunger surface contacting clutch release lever.
- Before slave cylinder is installed in transmission housing, region -a- of boot must be coated with lithium grease G 052 150 A2.
- Guide slave cylinder into fitting hole of transmission housing without great lateral deviation from working direction of operating rod and bolt
securely.
Notes:
Preload slave cylinder sufficiently so that the securing bolt can easily be inserted.
Brake fluid must not come in contact with transmission. If necessary, clean transmission housing.