Passat Wagon L4-1781cc 1.8L Turbo (AEB) (1998)
Identification: Color - brown
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Circlip -7-, for 5th and reverse gear synchronizer hub.
Identification: Color - blue
Fig. 16 Installing spring in gear
The bent end of the spring (arrow) must be hooked into the hole in the gear.
Fig. 17 Checking synchronizer ring for wear
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Press synchronizer ring into operating sleeve and measure gap "a" with feeler gauge at positions -A-, -B- and -C-.
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Calculate average gap.
The average gap must not be less than 0.5 mm.
Fig. 18 Pressing on 1st and 2nd gear synchronizer hub
Installation position: Higher inner collar faces 2nd gear.