volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing clutch pedal > < Servicing clutch control
5-Speed manual gearbox 02J
Servicing clutch control
Assembly overview - Pedal cluster
 
N30-0261
  • Mounting bracket
    • ◆ Remove steering column before removing

=> Running gear, axles, steering; Repair group 48; Airbag, steering wheel, steering column; Removing and installing steering column

  • Hexagon bolt, 25 Nm
  • Brake light switch
    • ◆ When removing and installing the switch, push brake pedal down as far as possible by hand
    • ◆ Before removing the clutch pedal -item19 - remove switch by turning 90° clockwise and guide through mounting hole
    • ◆ Guide switch through mounting hole and secure by turning 90° anti-clockwise
    • ◆ Check function of brake lights
 
N30-0261
  • Self-locking hexagon nut, 25 Nm
    • ◆ Qty. 5
    • ◆ For mounting bracket to stud/brake servo
  • Clutch pedal switch
    • ◆ When removing and installing the switch, push clutch pedal down as far as possible by hand
    • ◆ Before removing the clutch pedal -item19 - remove switch by turning 90° clockwise and guide through mounting hole
    • ◆ Guide switch through mounting hole and secure by turning 90° anti-clockwise
  • Rubber buffer
    • ◆ Clip into mounting bracket
  • Over-centre spring mounting
    • ◆ Remove by turning clockwise
    • ◆ Install by turning anti-clockwise
 
N30-0261
  • Over-centre spring
    • ◆ Removing and installing
  • Stop
    • ◆ For clutch pedal
    • ◆ Installation position
  • Bulkhead
  • Seal
    • ◆ Always renew
  • Supply hose
  • Master cylinder
    • ◆ Removing and installing
      => page 30-17
  • Self-locking hexagon nut, 25 Nm
    • ◆ Always renew
  • Retainer
    • ◆ Removing and installing => Page 30-14
 
N30-0261
  • Pivot pin for clutch and brake pedal
  • Shim
  • Mounting bush
    • ◆ For clutch pedal
    • ◆ Lubricate with polyurea grease
  • Clutch pedal
    • ◆ Removing and installing => page 30-6
  • Mounting bush
    • ◆ For mounting the steering column
  • Mounting bush
    • ◆ Push into mounting bush (Item20 ), then fit onto brake pedal
  • Shim
  • Hexagon nut, 25 Nm
  • Brake pedal

Removing and installing clutch pedal > < Servicing clutch control