volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Adjusting gear selector mechanism > < Assembly overview - removing and installing selector cables
5-Speed manual gearbox 02J
Servicing gear selector mechanism
Removing and installing gear selector mechanism
 
N34-0860

Removing

  • ‒ → Lever gate selector cable -A- and gear selector cable -B- off gearbox using an open jaw spanner.

1 = 13 mm open jaw spanner, commercially available

 
N34-1180
  • ‒ → Remove cable support bracket from gearbox (arrows), if necessary unclip hose -A- at cable support bracket first.
  • ‒ Pull the gear stick cover off the centre console.
 
N34-1201
  • ‒ → Destroy clip (arrow) and pull gear stick knob off with cover.
 
N34-1202
  • ‒ → Remove nuts -arrows- for console.
  • ‒ Remove insulation tray below engine/gearbox, if fitted.
  • ‒ Separate exhaust system after front exhaust pipe at double clamp.
 
N34-1230
  • ‒ → Remove front cross supports -1- below the exhaust system.
  • ‒ Loosen rear cross support -2-, to do this loosen nuts -arrows- (do not remove) and remove nuts -arrows A-.
  • ‒ Loosen front part of rear heat shield.
  • ‒ Remove front heat shield -3-.
  • ‒ Unbolt selector housing from body.
  • ‒ Swing gear stick housing down and remove with selector cables.
 
N34-1027

Installing

Installation is carried out in the reverse sequence, when doing this note the following:

  • ‒ → Smear a small amount of polyurea grease in recesses of cable locking mechanism -A- and gate cable locking mechanism -B-.

Note:

The seals -arrows- outside the recess must be grease free.

 
N34-0879
  • ‒ → Press gear selector cable onto gearbox selector lever and gate selector cable onto relay lever (arrows).

Adjusting selector mechanism .

Tightening torques

Selector housing to body

25 Nm

Cross support to body

25 Nm

Selector cable spt. brkt to gearbox

25 Nm

Double clamp to exhaust pipe

40 Nm

Adjusting gear selector mechanism > < Assembly overview - removing and installing selector cables