volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Transmission layout > < Gearbox identification
5-Speed manual gearbox 02J
Gearbox identification
Code letters, gearbox allocation, ratios, capacities

Manual gearbox

5 speed 02J

Code letters

ESP

EXB

Manufactured

from
to

05.99
09.00

09.00

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Engine

1.4 ltr. - 55 kW
Turbodiesel

1.4 ltr. - 55 kW
Turbodiesel

Ratio: Z2 : Z1

Final drive

60 : 19 = 3.158

60 : 19 = 3.158

1st gear

33 : 10 = 3.300

33 : 10 = 3.300

2nd gear

35 : 18 = 1.944

35 : 18 = 1.944

3rd gear

34 : 26 = 1.308

34 : 26 = 1.308

4th gear

34 : 35 = 0.971

34 : 35 = 0.971

5th gear

34 : 45 = 0.756

34 : 45 = 0.756

6th gear

-

-

-

Reverse gear

17 : 10 x 36 : 20 = 3.060

17 : 10 x 36 : 20 = 3.060

Speedometer drive

13 : 22 = 0.591

13 : 22 = 0.591

From 09.00 modified synchronisation for the 1st gear and modified selector mechanism gearbox side

Code letters

ESP

EXB

Capacity

2.0 litres

2.0 litres

Specification

Gear oil G50 SAE 75W90 (synthetic oil)

Clutch control

hydraulic

hydraulic

Clutch plate ø

215 mm

215 mm

Drive shaft flange ø

108 mm 1)

108 mm 1)

Overall ratio in top gear

2.387

2.387

1)     Triple roller joint drive shaft

Transmission layout > < Gearbox identification