Volkswagen Workshop Service and Repair Manuals

=> Overview, Page 37-94

Dismantling planetary gearbox ,

Assembling => Page 37-123 .

• Bolt, 20 Nm
• Gearbox housing cover
• ◆ With piston and spring carrier for reverse gear brake -B1-
• ◆ Dismantling and assembling => Page 38-1
• Axial needle bearing
• ◆ Observe installation position => Page 37-104
• Circlip

• Dished spring
• ◆ Observe installation position: Larger diameter faces each other
• Pressure plate -B1-
• Outer plate, -B1-
• ◆ Quantity of outer plates -B1- =>from Page 00-4
• Inner plate, -B1-
• ◆ Quantity of inner plates -B1- =>from Page 00-4
• ◆ Before installing place plates in ATF for 15 minutes
• Pressure plate -B1-
• 3rd and 4th gear clutch -K3-
• ◆ Dismantling and assembling => Page 38-15

• Axial needle bearing
• ◆ Observe installation position => Page 37-104
• Planet carrier
• ◆ When replacing, turn to left in the free- wheel
• Circlip
• ◆ For freewheel
• Thrust washer
• ◆ For free-wheel -item 15 -
• Free-wheel
• ◆ Dismantling and assembling => Page 38-3
• Clamping bolt, 60 Nm
• ◆ Secures input shaft

• Locking plate
• ◆ For clamping bolt
• ◆ Always renew
• ◆ Insert the 4 lugs on the locking plate into the drillings in the gearbox housing
• Circlip
• ◆ For annulus
• ◆ Lug on circlip locates in a tooth gap on input gear
• ◆ For gearboxes from 07.99 => fig.1
• Annulus
• ◆ For gearboxes from 07.99 => fig.1
• Input gear
• ◆ With ball bearing
• ◆ Ball bearing cannot be dismantled from the input gear
• ◆ For gearboxes from 07.99 => fig.1
• Gearbox housing

→ Fig.1     Annulus and output gear from 07.99

• ‒ To dismantle, compress circlip.

Position of the shim -F- and the axial needle roller bearings in planetary gearbox

Dimensions on the shim and the axial needle roller bearing