Volkswagen Workshop Service and Repair Manuals

• Bolt, 6 Nm
• Series resistance -N207-
• ◆ Location => Fig. 4
• ◆ Can be checked electrically and by measured value block

=> Self-diagnosis for automatic gearbox 001; Repair group 01; Performing self-diagnosis; Reading measured value block

• ◆ Pull off connector
• ◆ Not on vehicles from 07.99

• Wiring harness
• Road speed sender -G68-
• ◆ Connector direct on sender
• ◆ Location and removing and installing =>Fig. 2
• ◆ Checked by self-diagnosis

=> Automatic gearbox 001 self-diagnosis; Repair group 01; Performing self-diagnosis

• Bolt, 6 Nm
• Bolt, 6 Nm
• Gearbox speed sender -G38-
• ◆ With connection cable
• ◆ Location and removing and installing =>Fig. 2
• ◆ Checked by self-diagnosis

=> Automatic gearbox 001 self-diagnosis; Repair group 01; Performing self-diagnosis

• Gearbox
• Wiring harness
• ◆ For solenoid valves and gearbox oil temperature (ATF) sender -G93-
• ◆ Location, removing and installing =>Fig. 37-14

• Multifunction switch -F125-
• ◆ Adjusting => Fig. 3
• ◆ Checked by self-diagnosis

=> Automatic gearbox 001 self-diagnosis; Repair group 01; Performing self-diagnosis

• Combi-bolt
• ◆ Tightening torque => Fig. 3
• Lever
• ◆ For selector shaft
• Nut, 17 Nm

→ Fig. 1     Solenoid valve and gearbox oil temperature (ATF) sender -G93- wiring harness

Location: The wiring harness is located in the oil pan under the valve chest.

Removing and installing wiring harness

The wiring harness can be changed with the gearbox installed and without removing the valve chest.

• ‒ Drain ATF => page 37-86 .
• ‒ Remove sump => from page 38-29 .
• ‒ Separate connector at gearbox.
• ‒ Release connector -arrows- and take out from gearbox housing.

• ‒ → Separate solenoid valve connector by pressing the tab -1- and pulling off -2-.

Installation is performed in the reverse order.

Sequence for dismantling and assembling => from page 37-94 . Observe instructions for dismantling and assembling planetary gearbox.

The cable colours are the same as the relevant solenoid valve colours.

→ Fig.2     A - Gearbox speed sensor -G38-

B - Road speed sender -G68-

Location: The road speed sender is located on top of gearbox.

A -G38-

B -G68-

Removing and installing sender

• ‒ Pull connector off sender.
• ‒ Remove bolt and pull sender out.

• ‒ Renew seal.

Installation is performed in the reverse order.

• ‒ Tighten bolt to 6 Nm.

→ Fig.3     Adjusting multi-function switch

Prerequisites

• ● Selector lever cable adjustment OK.

Vehicles from 06.99 => page 37-29

Vehicles from 07.99 => page 37-30

• ● Selector lever at "N"
• ● Bolts (arrow) loosened

• ‒ Insert 4 mm drill -A- through selector lever and into adjusting hole of multi-function switch.

• ‒ Tighten bolts (arrows) on multi-function switch in this position to 3 Nm.
• ‒ Remove drill.

→ Fig.4     Series resistance -N207-

Location: The resistance is located on top of the gearbox.

Not fitted in vehicles from 07.99.

Pulling off complete connector of series resistor

Series resistor connector must be pulled off to measure resistance.

• ‒ → Press lug in direction of arrow.
• ‒ Pull connector off retainer on gearbox.

• ‒ → Press lug in direction of arrow.
• ‒ Separate connector.