volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Exhaust system > < Servicing accelerator mechanism
4-cyl. Diesel engine, Mechanics
Accelerator mechanism: 10.99 > (Engine codes AGD, AKU, ASX)
Checking accelerator pedal position sender
 
W20-0033

Special tools, workshop equipment, test and measuring appliances and auxiliary items required

  • ◆ V.A.G 1526 A Hand multimeter or multimeter V.A.G 1715
  • ◆ V.A.G 1594 A Adapter set
  • ◆ V.A.G 1598/31 Test box
  • ◆ Fault reader V.A.G 1551 or vehicle system tester V.A.G 1552 with cable V.A.G 1551/3
  • ◆ Current flow diagram

Function

The accelerator pedal position sender is located on accelerator pedal and passes driver's requirement (pedal position) on further to the control unit.

 
N24-0831

Check conditions

  • ● Fuses must be OK.
  • ● The battery voltage must be at least 11.5 V.

Test sequence

  • ‒ Connect fault reader V.A.G 1551 (V.A.G 1552) and with ignition switched on select engine electronics control unit with the "Address word" 01:

=> Repair group 01; Self-diagnosis; Connecting fault reader V.A.G 1551 and selecting engine electronics control unit

 
→ Indicated on display:
Rapid data transfer     HELP
Select function XXX
  • ‒ Press keys 0 and 8 for the function "Read measured value block" and confirm entry with Q key.
 
→ Indicated on display:
Read measured value block
Input display group number XXX
  • ‒ Press keys 0, 0 and 2 for "Display group number 2" and confirm entry with Q key.
 
→ Check accelerator pedal position display in display zone 2. The accelerator pedal must not be depressed.
     Specification: 0.0 %
Read measured value block 2     ⇒
0 rpm     0.0 %     0     1     0     18.4 5C
  • ‒ Also check the idling speed switch display in display zone 3. The centre position must show 1.
         Display: 0 1 0
  •  
    → Slowly depress accelerator pedal until fully down and observe display zones 2 and 3.
    Read measured value block 2     ⇒
    0 rpm     100.0 %     0     0     0          18.4 5C
    • ‒ Display zone 2:
      The accelerator pedal position figure must increase continuously.
           Specification at full throttle position: 100.0 %
    • ‒ Display zone 3:
      The centre position must change to 0.
           Display: 0 0 0
  • ‒ Press the ⇒key.
  • ‒ Press keys 0 and 6 for the function "End output" and confirm entry with the Q key.
  • ‒ Switch off ignition.
  • End specification value not achieved:

    • ‒ Replace accelerator pedal position sender (G79)
      =>Page 20-32 , item 3 .
    • ‒ Interrogate fault memory:

    => Repair group 01; Self-diagnosis; Interrogating fault memory

    Display does not change or is erratic:

    • ‒ Check accelerator pedal position sender wiring as follows:
     
    N01-0369
    • ‒ → Connect test box V.A.G 1598/31 to control unit wiring harness. The engine control unit remains disconnected.
    • ‒ Remove cover in footwell (driver's side).
    • ‒ Disconnect 6-pin connector for accelerator pedal position sender.
     
    M20-0016
    • ‒ → Check wiring for open circuit between test box and connector using current flow diagram.
           Contact 1+Socket 63
           Contact 2+Socket 12
           Contact 3+Socket 50
           Contact 4+Socket 69
           Contact 5+Socket 70
           Contact 6+Socket 51
           Wire resistance: max. 1.5 ω
    • ‒ Additionally check the wiring for short to battery positive or earth.
    • ‒ Additionally check wires for short to one another.

    If no fault is detected in the wiring:

    • ‒ Replace accelerator pedal position sender (G79)
      =>Page 20-32 , item 3 .
    • ‒ Interrogate fault memory:

    => Repair group 01; Self-diagnosis; Interrogating fault memory

    Exhaust system > < Servicing accelerator mechanism