volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Exhaust gas recirculation system > < Silencer with mountings
4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
Removing and installing parts of exhaust system
Checking catalyst

Only engine codes AKP, AUC, AUD

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

  • ◆ Fault reader V.A.G 1551 or vehicle system tester V.A.G 1552 with cable V.A.G 1551/3A

Test conditions

 
N24-0831
  • ● → Fuse No. 1 must be OK.
  • ● Vehicle stationary
  • ● All electrical consumers, e.g. lights and rear window heating must be switched off.
  • ● If the vehicle is equipped with an air conditioning system, this must be switched off.
  • ● Exhaust system between catalyst and cylinder head must be free of leaks
  • ● Coolant temperature must be at least 80 °C, =>display group 04, display zone 3.
  • ● Intake air temperature less than 60°C
    =>display group 04, display zone 4

Functional check

  • ‒ Connect fault reader V.A.G 1551 (V.A.G 1552). Start engine and select the engine control unit with the "Address word" 01. Connecting fault reader and selecting engine control unit:

=> Repair group 01; General to self-diagnosis; Connecting fault reader V.A.G 1551 and selecting engine control unit

Lambda probe dynamics diagnosis

 
→ Indicated on display:
Rapid data transfer     HELP
Select function XX
  • ‒ Press keys 0 and 4 for the "Introduce basic setting" function and confirm entry with Q key.
 
→ Indicated on display:
Basic setting
Input display group number XXX
  • ‒ Press keys 0, 3 and 4 for "Display group number 34" and confirm entry with Q key.
 
→ Indicated on display:
(1...4 = Display zones)
System in basic setting     34     ⇒
     1     2     3     4    
  • ‒ Depress brake pedal.
  • The engine speed is increased to
         approx. 1100...1300 rpm
    by the engine control unit
  • ‒ Allow engine to run at increased engine speed until
         display zone 4 jumps from "Test OFF" to "Test ON". The catalyst temperature in
         display zone 2 must be a minimum of 400 °C.

Note:

This process can take a few minutes.

  • ‒ Check the amplitude quality in display zone 3:
         Specification: 0.7... 2.00
  • ‒ Allow engine to continue to run at increased engine speed until
         display zone 4 displays the specification "B1-P1 OK.".

If the display does not indicate as described:

  • ‒ Interrogate fault memory:

=> Repair group 01; Fault memory; Interrogating and erasing fault memory of engine control unit

If the display indicates as described:

  • ‒ Press C key.
  • The engine speed drops to idling speed.

Catalyst diagnosis

Note:

The diagnosis will only be terminated if the Lambda probe dynamics diagnosis is first successfully completed.

 
→ Indicated on display:
Basic setting
Input display group number XXX
  • ‒ Press keys 0, 4 and 6 for "Display group number 46" and confirm entry with Q key.
 
→ Indicated on display:
(1...4 = Display zones)
System in basic setting     46     ⇒
     1     2     3     4    
  • ‒ Depress brake pedal.
  • The engine speed is increased to
         approx. 1100...1300 rpm
    by the engine control unit
  • ‒ Allow engine to run at increased engine speed until
         display zone 4 jumps from "Test OFF" to "Test ON". The catalyst temperature in
         display zone 2 must be a minimum of 400 °C.
  • ‒ Check the amplitude ratio in display zone 3:
         Specification: max. 0.50
  • ‒ Allow the engine to continue to run at increased engine speed until
         display zone 4 displays "Cat B1 OK."

If the display does not indicate as described:

  • ‒ Interrogate fault memory:

=> Repair group 01; Fault memory; Interrogating and erasing fault memory of engine control unit

If the display indicates as described:

  • ‒ Press ⇒key.
  • The engine speed drops to idling speed.
  • ‒ Press keys 0 and 6 for the function "End output" and confirm entry with the Q key.
  • ‒ Switch off ignition.

Exhaust gas recirculation system > < Silencer with mountings