Volkswagen Workshop Service and Repair Manuals

Special tools, workshop equipment, test and measuring appliances and auxiliary items required

• ◆ T10007 Refractometer
• ◆ V.A.G 1306 Drip tray
• ◆ V.A.G 1331 Torque wrench (5...50 Nm)
• ◆ VAS 5024 Assembly tool for spring-type clamps

Notes:

• ◆ The integrated coolant pump seal must not be separated from the coolant pump.
• ◆ Damaged or leaking coolant pumps must be replaced complete with seal.
• ◆ Cover toothed belt with a cloth to protect it from coolant before removing coolant pump.

Removing

• ‒ Drain coolant .
• ‒ First remove main drive toothed belt
  => Page 15-19 .

• ‒ → Remove idler roller -6- by removing idler roller bolt -5-.
• ‒ Remove bolts -1- and -4- and remove rear toothed belt guard -2- and coolant pump -3-.

Installing

Installation is carried out in the reverse order, when doing this note the following:

• ‒ Insert coolant pump -3- in cylinder block and install securing bolt -4- together with rear toothed belt guard.

• ‒ → Tighten securing bolts -4- to 20 Nm and -1- to 10 Nm.
• ‒ Install idler roller -6- and tighten securing bolt -5- to 50 Nm.
• ‒ Install toothed belt and tension => Page 15-19 .
• ‒ Install ribbed belt => Page 13-12 .
• ‒ Filling with coolant => Page 19-11