Volkswagen Workshop Service and Repair Manuals

(with cylinder head fitted)

Special tools, testers and auxiliary items

• ◆ Engine support bracket 10-222A with legs 10-222A/1
• ◆ Counter-hold tool 3415
• ◆ Torque wrench V.A.G 1331 (5...50 Nm)
• ◆ Torque wrench V.A.G 1332 (40...200 Nm)
• ◆ Spark plug spanner 3122B
• ◆ Puller 3364
• ◆ Pressure hose VW 653/3
• ◆ Fitting tool 3362 with press piece 3362/1
• ◆ Fitting tool 3365

Removing

• ‒ First remove toothed belts
  .
• ‒ Remove camshafts => Page 15-26 .
• ‒ Remove the bucket tappets and place them with the contact surface downwards. When doing this ensure that the tappets are not interchanged.
• ‒ Remove spark plugs with spark plug spanner 3122B.
• ‒ Set piston of appropriate cylinder to "bottom dead centre".

• ‒ → Mount fitting tool 3362 with press piece 3362/1.
• ‒ Screw pressure hose VW 653/3 into the spark plug thread.
• ‒ Connect pressure hose to compressed air system supplying
       at least 6 bar
  and remove valve springs.
• ‒ Pull off valve stem seals with 3364.

Installing

• ‒ → Place the plastic sleeve supplied on the appropriate valve stem. This will prevent the new valve stem seal being damaged.
• ‒ Place new valve stem seal in fitting tool 3365.
• ‒ Oil valve stem seal sealing lip and press carefully onto the valve guide.