Volkswagen Workshop Service and Repair Manuals

Vehicles with oil pump driven by chain and vehicles with Duo-centric oil pump

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

• ◆ Engine support bracket 10-222A with legs 10-222A/1
• ◆ 3415 or 3099 Counter-hold tool
• ◆ 2085 Oil seal extractor
• ◆ 3083 Oil seal fitting tool
• ◆ V.A.G 1331 (5...50 Nm) Torque wrench
• ◆ V.A.G 1332 (40...200 Nm) Torque wrench

Removing

• ‒ First remove toothed belt
  => Page 13-12 .
• ‒ Then remove the crankshaft toothed belt sprocket.
• ‒ To guide oil seal extractor screw crankshaft sprocket securing bolt into crankshaft onto stop.
• ‒ Unscrew inner part of the oil seal extractor 2085 two turns (approx. 3 mm) out of the outer part and lock with knurled screw.

• ‒ → Lubricate threaded head of oil seal extractor, place it in position and exerting firm pressure screw it as far as possible into oil seal.
• ‒ Loosen knurled screw and turn inner part against crankshaft until the oil seal is pulled out.

Installing

• ‒ Lightly oil sealing lip of oil seal.

• ‒ → Place guide sleeve 3241/2 onto crankshaft journal.
• ‒ Slide oil seal over the guide sleeve.
• ‒ Carefully drive oil seal in flush with press sleeve 3241/1.
• ‒ Refit crankshaft toothed belt sprocket. The bolt need only be lightly tightened, as it must be removed again to fit the pulley.
• ‒ Install toothed belt => Page 13-12 .

Vehicles with Duo-centric oil pump

Special tools, workshop equipment, test and measuring appliances and aux. items required

• ◆ 3240 Oil seal extractor
• ◆ T10022 Sleeve
• ◆ T10022/1 Press piece
• ◆ T10022/2 Spindle
• ◆ 3099 Counter-hold tool

Removing

• ‒ First remove toothed belt
  => Page 13-12 .
• ‒ Then remove the crankshaft toothed belt sprocket.
• ‒ To guide oil seal extractor screw crankshaft sprocket securing bolt into crankshaft onto stop.
• ‒ Unscrew inner part of oil seal extractor 3240 two turns (approx. 3 mm) out of the outer part and lock with knurled screw.

• ‒ → Lubricate threaded head of oil seal extractor, place it in position and exerting firm pressure screw it as far as possible into oil seal.
• ‒ Loosen knurled screw and turn inner part against crankshaft until the oil seal is pulled out.

Installing

• ‒ Lightly oil sealing lip of oil seal.
• ‒ → Fit sleeve T10022 onto crankshaft journal and turn spindle T10022/2 in onto stop.
• ‒ Slide oil seal over sleeve T10022.

• ‒ → Press in oil seal onto stop with press piece T10022/1.
• ‒ Refit crankshaft toothed belt sprocket. The bolt need only be lightly tightened, as it must be removed again to fit the pulley.
• ‒ Install toothed belt => Page 13-12 .