Volkswagen Workshop Service and Repair Manuals

Note:

The oil level must not be above the max. mark - danger of damaging catalyst!

Marks , Fig. 1 .

Checking oil pressure => Page 17-17

Oil system capacity1):

     with oil filter 3.2 ltr.

     1)     Up-to-date figures:

=> Exhaust emissions test binder

Engine oil specifications:

Use engine oil to VW standard 500 00, 501 01 or 502 00. Only in exceptional cases: Multi-grade oils corresponding to API-SF or SG.

• 0.30 bar oil pressure switch (F1),
  25 Nm
• ◆ Identification: green
• ◆ Checking => Page 17-17
• ◆ If sealing ring is leaking nip open and replace.
• 10 Nm
• Oil separator
• To air cleaner
• 20 Nm
• Cap
• ◆ Renew seal if damaged
• Dipstick
• ◆ The oil level must not be above the max. mark!
• ◆ Markings => Fig. 1

• Guide
• ◆ Pull off to extract oil
• Guide tube
• Coupling drive toothed belt
• ◆ Removing and installing
  => Page 13-14
• ◆ Check for wear
• ◆ Do not kink
• Idler roller
• Oil filter
• ◆ Loosen at hexagon bolt head
• ◆ Tighten by hand
• ◆ Observe installation instructions on oil filter

• Oil pump
• ◆ When installing note follower on crankshaft
  => Page 17-7 , item 32
• ◆ Must be located on dowel sleeves
• ◆ Removing and installing
  => Page 17-12
• 12 Nm
• Toothed belt guard - upper part
• Toothed belt guard - lower part
• Belt pulley
• ◆ When installing note fixing arrangement
• ◆ Removing and installing ribbed belt => Page 13-11
• 20 Nm

• 90 Nm + 1/4 turn (90 °) further
• ◆ Renew
• ◆ Oil threads
• ◆ The turning further can be done in several stages
• ◆ The turning further angle can be measured with a commercial protractor e.g. Hazet 6690
• Crankshaft toothed belt sprocket
• Oil seal
• ◆ Renewing => Page 13-36
• Gasket
• ◆ Renew
• ◆ Must be located on dowel sleeves
• Gasket
• ◆ Renew

• 10 Nm
• Suction pipe
• ◆ Clean strainer if soiled
• Tensioner
• ◆ Tensioning toothed belts
  => Page 13-14
• Sump
• ◆ Removing and installing
  => Page 17-8
• ◆ Clean sealing surface before installing
• ◆ Install with silicone sealant
  D 176 404 A2
  => Page 17-8

• Seal
• ◆ Renew
• Oil drain plug, 30 Nm
• 13 Nm
• ◆ Loosen and tighten only bolts on flywheel end with socket insert T10058
• 45 Nm
• Driver
• ◆ Coat with oil before installing oil pump

→ Fig. 1     Markings on oil dipstick

•      1 -     max. mark
•      2 -     min. mark
•      a -     Area above hatched field up to max. mark: Do not replenish with engine oil!
•      b -     Oil level within hatched field: can be replenished with engine oil
•      c -     Area from min. mark up to hatched field: replenish with max. 0.5 ltr. of engine oil!