volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Reworking cylinder head sealing surface > < Repairing valve gear
Assembly overview - valve gear
   
Assembly overview - valve gear
1 - 10 Nm
2 - 6 Nm + 1/4 turn (90 °) further
q   Installation position and installation sequence → Chapter, removing and installing camshaft.
q   Lightly coat contact surfaces of bearing caps 1 and 5 with sealant -AMV 174 004 01-.
3 - Bearing cap
4 - Camshaft
q   Checking axial clearance → Chapter.
q   Removing and installing → Chapter
q   Check radial clearance with Plastigage, wear limit: 0.1 mm
q   Runout: max. 0.01 mm
q   Identification and valve timing → Chapter
5 - Bucket tappet
q   Do not interchange
q   With hydraulic valve clearance compensation
q   Checking → Chapter
q   Place down with contact surface facing downwards
q   Before installing, check camshaft axial clearance → Chapter
q   Oil contact surface
6 - Cotters
7 - Valve spring plate
8 - Valve spring
q   Removing and installing: with cylinder head removed, use valve spring compressor -2037-; with cylinder head installed → Chapter.
9 - Valve guide (for repair)
q   With collar.
10 - Valve stem seal
q   Renewing → Chapter
11 - Valve guide
q   Checking → Chapter
q   Renewing → Chapter
12 - Seal
q   Lightly oil sealing lip of oil seal
q   Renewing → Chapter
13 - Cylinder head
q   Rework valve seat → Chapter.
q   Rework sealing surface → Chapter.
14 - Valves
q   Do not rework, only lapping-in is permitted.
q   Valve dimensions → Chapter.
15 - 20 Nm
16 - Lifting eye
17 - Bracket
q   For ignition wiring guide

   

Reworking cylinder head sealing surface > < Repairing valve gear