volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing sump > < Tensioning drive chain
Vehicles with Duocentric oil pump
   
Vehicles with Duocentric oil pump
1 - Sealing cap
q   Renew seal if damaged
2 - Oil pressure switch -F1-, 25 Nm
q   Checking → Chapter
3 - 10 Nm
4 - Guide tube
5 - Dipstick guide
q   Pull out to extract oil.
6 - Dipstick
q   The oil level must not be above the max. mark!
q   Markings → Chapter
7 - Camshaft pulley
q   Note position when installing toothed belt → Chapter.
8 - Oil filters
q   Loosen with strap wrench
q   Tighten by hand.
q   Observe installation instructions on oil filter.
9 - Seal
q   Renew
q   Must seat on dowel sleeves
10 - Tensioning roller
q   Removing, installing and tensioning → Chapter
11 - 20 Nm
12 - Toothed belt
q   Mark direction of rotation before removing.
q   Check for wear
q   Do not kink
q   Removing, installing and tensioning → Chapter
13 - Toothed belt guard upper part
14 - Toothed belt guard lower part
15 - 90 Nm + 1/4 turn (90 °) further
q   Renew
q   Oil before installing.
q   Turning further can be done in several stages.
q   The extra turn angle can be checked using a commercial protractor e.g. Hazet 6690.
16 - Belt pulley
q   When installing note fixing arrangement
17 - Crankshaft toothed belt pulley
q   Note position when installing toothed belt → Chapter.
18 - Bolts
q   Cast iron block: Hexagon bolt 8 Nm
q   Aluminium block: Combi-bolt 12 Nm
q   For aluminium block: Renew bolts (coated with a sealant)
19 - Seal
q   Renewing → Chapter
20 - Oil pump
q   Only renew complete
q   When installing, note drive on crankshaft → Item.
q   Must seat on dowel sleeves
q   Removing and installing → Chapter
21 - Seal
22 - Suction line
q   Clean strainer if soiled.
23 - Carrier
q   Coat with oil before installing oil pump.
24 - Seal
q   Renew
25 - Oil drain plug, 30 Nm
26 - Sump
q   Remove and install on engines with liquid gasket → Chapter.
q   Clean sealing surface before fitting.
q   Install with silicone sealant -D 176 404 A2- → Chapter.
27 - 15 Nm
q   For aluminium block: Renew bolts (coated with a sealant)
28 - O-ring
q   Renew
29 - Oil separator
30 - To air filter.

   

Removing and installing sump > < Tensioning drive chain