Volkswagen Workshop Service and Repair Manuals

Notes:

• ◆ It is not intended that repair work be carried out to the steering box. If faulty, the steering box must be replaced.
• ◆ Only use steering gear grease, Part No.
  AOF 063 000 04 for greasing the steering box. However, do not over-grease the steering box. The air vent holes must remain clear, otherwise damage will occur to the bellows.
• ◆ Renew self-locking nuts and bolts.
• ◆ Welding and straightening work on steering components is not permitted.

• Right-hand rack rod ball joint
• ◆ Checking:
• ◆ Pressing off steering arm => Page 48-54
• Hexagon nut, 50 Nm

• Tensioning ring
• Installation position:
• Eyes point upwards
• Bellows
• ◆ Can be replaced with steering box installed
• ◆ Must not be twisted after adjusting track
• Hose clip
• ◆ Renew - open with pliers
• ◆ Tensioning => Page 48-67
• Right-hand track rod
• ◆ Adjustable
• ◆ Remove steering box to renew
• ◆ Screwing track rod onto rack
  => Page 48-66
• ◆ Replacement parts are delivered preset
• ◆ Adjusting track => Page 44-1
• Lock nut
• ◆ 50 Nm

• Left-hand track rod
• ◆ Remove steering box to renew
• ◆ Screwing onto rack => Page 48-66
• ◆ Replacement parts are delivered preset
• ◆ Checking adjusting length
  => Page 48-65
• Self-locking hexagon nut, 30 Nm
• Steering arm
• Left-hand track rod ball joint
• ◆ Checking: 48-64
• ◆ Pressing off steering arm => Page 48-54
• Hexagon bolt, 30 Nm
• Adjustment bolt
• ◆ Adjusting

• Steering box
• ◆ Removing and installing
  => Page 48-52
• ◆ Screwing track rod onto rack
  => Page 48-66
• Gasket
• ◆ "TOP"points upwards
• Hexagon bolt, 30 Nm
• Steering column universal joint