Polo Mk4
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| APPLICATION | VALIDITY |
| Cylinder base gasket - lubricate | 1.6-liter, air-cooled engine → Chapter |
| Air-cooled engine housing - seal | 1.6-liter, air-cooled engine → Chapter |
| Engine block plugs - fasten | Water-cooled engines → Chapter |
| Engine block plugs - seal | 1.6-liter engine → Chapter |
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| APPLICATION | VALIDITY |
| Needle bearing of the fastening hollow screw for the flywheel - lubricate | Air-cooled engines → Chapter |
| Crankshaft needle bearing - lubricate | Engines - 1.6 , 1.8 e 2.0 L EA 827 , 2.0L 16 V , 1.0 , 1.4 e 1.6 L - EA 111 , 1.0 16 V - EA 111 , 1.8 e 2.0 L - EA 113 → Chapter |
| Flywheel fastening screw - lock | Air-cooled engines → Chapter |
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| APPLICATION | VALIDITY |
| Intermediate shaft seal - lubricate for assembly | Engines - 1.6, 1.8 and 2.0 L EA 827 → Chapter |
| Camshaft valve bearing cover (1st and 5th) - Seal | Engines - 1.0-liter - EA 111 (Tasse) → Chapter |
| Cylinder head sealing gasket - glue | Air-cooled engines → Chapter |
| Lower rear studs fastening the head - rear stud (crankshaft) / lower front studs (flywheel) - Seal | Air-cooled engines → Chapter |
| Cylinder head cover - seal | Engines - 1.0 L - EA 111 , 1.0 16 V - EA 111 → Chapter |
| Cylinder head cover - seal | 8 V engine RSH - → Chapter |
| Cylinder head cover - seal | 8 V Tasse Engine - → Chapter |
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| APPLICATION | VALIDITY |
| Engine crankcase - Fill / top up oil level | Engines - all → Chapter |
| Engine crankcase - Fill / top up oil level | 2.4 L Engine - Caravelle and Eurovan → Chapter |
| Engine crankcase - Fill / top up oil level | 2.0-liter engine - Amarok → Chapter |
| Engine crankcase - seal | Engines - 1.6 , 1.8 and 2.0 L EA 827 , 1.0 , 1.4 and 1.6 L - EA 111 , 1.0 16 V - EA 111 , → Chapter |
| Junction between crankcase gaskets and crankshaft front and rear flange gasket - seal | Engines - 1.6, 1.8 and 2.0 L EA 827 - UNF, UPQ, UDH, UQG - 2.0L 16 V → Chapter |
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| APPLICATION | VALIDITY |
| Cooling system (G11) - fill / adjust additive proportion. | Engines - all until 05/01/2000 → Chapter |
| Cooling system (G12) - fill / adjust additive proportion. | Engines - all from 05/02/2000 → Chapter |
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| APPLICATION | VALIDITY |
| Fuel tank - add additive | All petrol-only models → Chapter |
| Accelerator pedal shaft - lubricate | All (except Kombi and E-gas vehicles) → Chapter |
| Accelerator pedal fastening - lubricate | Kombi → Chapter |
| Accelerator cable and cable end - accelerator pedal fastening - lubricate | Kombi → Chapter |
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| APPLICATION | VALIDITY |
| Exhaust connection - seal | All → Chapter |
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| APPLICATION | VALIDITY |
| Clutch pedal bung - lubricate | Gol GTI 16 V and Parati GTI 16 V → Chapter |
| Clutch control cable - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Clutch fork, contact with bearing - lubricate | Transmissions - 013 → Chapter |
| Clutch fork bungs - lubricate | Transmissions - 013 → Chapter |
| Butterfly nut for clutch control cable adjustment - lubricate | Transmission - 081 → Chapter |
| Sealing ring for the clutch bearing guide - lubricate for assembly | Transmissions - MQ 200 and 250 → Chapter |
| Clutch cable - lubricate | Kombi → Chapter |
| Clutch fork and clutch operating lever - lubricate | Transmission -081 → Chapter |
| Clutch pedal fastening - lubricate | Kombi → Chapter |
| Clutch operating cable - lubricate | Transmission -081 → Chapter |
| Primary shaft splines - lubricate | Transmissions - 013 1.0 L , 013 - 1.6 , 1.8 E 2.0 L → Chapter |
| Clutch pedal / clutch pedal bung | All (except Kombi) → Chapter |
| Pedal support - seal | Gol , Parati, and Saveiro - 98 ► → Chapter |
| Clutch fork contact with the hydraulically activated cylinder of the transmission clutch - lubricate | Transmission - CNX → Chapter |
| Fastening flange for the hydraulically activated slave cylinder of the clutch - seal | Transmission - CNX → Chapter |
|
| APPLICATION | VALIDITY |
| Linkage rod, front/rear section - lubricate | Kombi → Chapter |
| Gearshift lever bearing - lubricate | All (except Kombi) → Chapter |
| Manual transmission - Fill / top up level | Transmission - CNX → Chapter |
| Manual transmission - Fill / top up level | Transmissions - 013 - 1.0 L 013 - 1.6 , 1.8 E 2.0 L → Chapter |
| Manual transmission - Fill / top up level | Transmission - MQ 250 → Chapter |
| Manual transmission - Fill / top up level | Transmission - MQ 200 → Chapter |
| Manual transmission - Fill / top up level | Transmission - 081 - Kombi → Chapter |
| Plastic bungs for the linkage rod coupling system / linkage rod / supports (on the transmission) | Gol, Parati, Saveiro and Santana → Chapter |
| Gearshift lever guide plate - lubricate | Kombi → Chapter |
| Rubber shim for the clutch compartment cover - glue | Gol, Parati, Saveiro and Santana → Chapter |
| Clutch compartment cover - seal | Gol, Parati, Saveiro and Santana → Chapter |
| Linkage rod bellows for the gearshift lever assembly - fasten / seal | Gol, Parati, Saveiro and Santana → Chapter |
| Housing junction (gearbox / differential) and differential cover housing - seal | Transmission - CNX → Chapter |
| Gearshift lever handle - fasten | Gol, Parati, Saveiro and Santana → Chapter |
| Transmission cushion - lubricate | Polo and Fox manual transmission → Chapter |
| Fastening screw for the rear support of the transmission cushion - seal | Transmissions - 013 - 1.0 L 013 - 1.6 , 1.8 E 2.0 L → Chapter |
| Gear selection mechanism - fill up | Automatic transmissions SQ 200 → Chapter |
| Electric connectors of the gear selection mechanism - apply nyogel | Automatic transmissions SQ 200 → Chapter |
|
| APPLICATION | VALIDITY |
| Primary shaft splines - lubricate | Transmission - 081 → Chapter |
| Fastening screw for the 5th gear synchronizer / clutch assembly - lock | Transmissions - 013 - 1.0 L , 013 - 1.6 , 1.8 E 2.0 L → Chapter |
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| APPLICATION | VALIDITY |
| Planetary gear box (automatic transmission) - Fill / top up oil level | Transmissions - AQ 01M → Chapter |
| Planetary gear box (automatic transmission) - Fill / top up oil level | Transmission - AQ 09A → Chapter |
| Planetary gear box (automatic transmission) - Fill / top up oil level | Transmission - AQ 09G → Chapter |
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| APPLICATION | VALIDITY |
| Transmission side seals - lubricate | Transmissions - 013 - 1.0 L 013 - 1.6, 1.8 and 2.0 L 081 → Chapter |
| Planetary and satellite gears - lubricate for assembly | Transmission - 081 → Chapter |
| Automatic transmission differential - top up oil level | Transmissions - AQ 01M → Chapter |
| Differential cover with transmission case - seal | Transmissions - 013 - 1.0 L , 013 - 1.6 , 1.8 E 2.0 L → Chapter |
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| APPLICATION | VALIDITY |
| Constant-velocity joint spline - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Inner and outer constant-velocity joint - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Front wheel bearing housing - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Axle end - lubricate | Kombi → Chapter |
| King pin bearing - lubricate | Kombi → Chapter |
| Front axle body - lubricate | Kombi → Chapter |
| Suspension arms - lubricate | Kombi → Chapter |
| Front wheel bearing - lubricate | Kombi → Chapter |
| Passage hole for the speedometer cable in the wheel hub protector - seal | Kombi → Chapter |
|
| APPLICATION | VALIDITY |
| Inner and outer constant-velocity joint - lubricate | Kombi → Chapter |
| Shaft end splines - lubricate | Kombi → Chapter |
| Rear torsion bar - lubricate | Kombi → Chapter |
| Rear wheel hub - lubricate | Kombi → Chapter |
| Rear wheel hub seal - lubricate | Kombi → Chapter |
| Rear wheel bearing - lubricate | Kombi → Chapter |
|
| APPLICATION | VALIDITY |
| Rear wheel brake shoe ends - lubricate | Gol, Parati, Saveiro, Santana and Kombi → Chapter |
| Emergency brake cable terminal - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Brake pedal safety pin - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Fastening pin for the operating rod of the master cylinder plunger - lubricate | Kombi → Chapter |
| Fastening pin of the parking brake lever - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Emergency brake ratchet - lubricate | Kombi → Chapter |
|
| APPLICATION | VALIDITY |
| Brake system - fill / top up | All → Chapter |
| Guide pin for the support of the front disc brake cylinder (manufactured by Varga) - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Fastening screw for the front disc brake cylinder housing - lock | Gol, Parati, Saveiro and Santana with Vargas brake system → Chapter |
|
| APPLICATION | VALIDITY |
| Oil tank for the power steering system - Fill / top up oil level | Santana, Gol, Parati, Saveiro, Polo and Fox. → Chapter |
| Oil tank for the power steering system - Fill / top up oil level | Santana, Golf, Passat, Polo Classic, Fox, Polo and Saveiro → Chapter |
| Steering box - Fill / top up oil level | Kombi → Chapter |
| Steering box mechanism - lubricate | Gol , Parati , Saveiro (Generation II , III and IV) and Santana → Chapter |
| Adapter (sleeve) for the upper steering shaft - lock | Gol, Parati, Saveiro and Santana → Chapter |
|
| APPLICATION | VALIDITY |
| Bucket sealing membrane - glue | Saveiro Generation II , III and IV → Chapter |
| Rear side panel - protect the paint | Saveiro Generation II , III and IV → Chapter |
|
| APPLICATION | VALIDITY |
| Bucket protective cover longitudinal member - glue the finishing | Saveiro → Chapter |
| Lower latch of the hood - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Shock absorber eyelet for the rear and front lid | All → Chapter |
|
| APPLICATION | VALIDITY |
| Front door lock - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Lock drive rod - lubricate | Kombi → Chapter |
| Noise insulation for lock operating rod - glue | All (except vehicles with cable operation) → Chapter |
| Internal door finishing - glue | Kombi → Chapter |
|
| APPLICATION | VALIDITY |
| Rear door lock - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Side door lock - lubricate | Kombi → Chapter |
|
| APPLICATION | VALIDITY |
| Door window activation mechanism - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Vent window - seal | Kombi → Chapter |
| Vent window latch - lubricate | Kombi → Chapter |
| Front door glass support - lubricate | Kombi → Chapter |
| Front door window activation mechanism - lubricate | Kombi → Chapter |
| Window crank fastening screw - lock | All (fastened with screw) → Chapter |
| Windscreen, side window glass and rear window glass - glue | All (except windows with finishing) → Chapter |
| Windscreen, side window glass and rear window glass - seal | All (except glued windows) → Chapter |
| Glass - engrave chassis number | All → Chapter |
| Front and rear door window guide groove - glue | Kombi → Chapter |
|
| APPLICATION | VALIDITY |
| Roof rack fastening screws - lock | Santana, Quantum and Parati → Chapter |
|
| APPLICATION | VALIDITY |
| Internal rearview mirror support - fasten | Santana → Chapter |
|
| APPLICATION | VALIDITY |
| Door noise insulation - glue | All → Chapter |
| Noise insulation on rear side panel - glue | All → Chapter |
| Roof noise insulation - glue | All → Chapter |
| Door sealing membrane - glue | All → Chapter |
|
| APPLICATION | VALIDITY |
| Front seat central sliding guide - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
| Front seat side sliding guides - lubricate | Gol, Parati, Saveiro and Santana → Chapter |
|
| APPLICATION | VALIDITY |
| Air conditioning system - refill with gas | All → Chapter |
| Air conditioning system - refill with oil | All → Chapter |
| Air conditioning pressure switch - seal | Gol, Parati, Saveiro and Santana → Chapter |
|
| APPLICATION | VALIDITY |
| Windscreen ultrasound sensor - fasten | Santana ► 12.01, Gol and Parati ► 04.99 |
|
| APPLICATION | VALIDITY |
| Windscreen wiper operating rod - lubricate | Kombi → Chapter |
| Windscreen/rear window washer water tank - fill | All → Chapter |
|
| APPLICATION | VALIDITY |
| Contact blade for the indicator lights switch - lubricate | All → Chapter |
|
| APPLICATION | VALIDITY |
| Gaskets for the plastic covers that cover the electric harnesses - seal | All → Chapter |
