volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Door - remove and install > < Special tools, workshop equipment, test and measurement devices, as well as auxiliary means necessary
Assembly overview
Assembly overview
  Note
t  The door hinge screws must always be replaced when removed.
t  The instrument panel must be removed to remove or adjust the upper door hinge.
   
1 - Door
q   remove and install → Chapter
q   adjust → Chapter
2 - External door handle
q   remove and install → Chapter
3 - Latch cylinder
q   remove and install → Chapter
4 - Plug
5 - Screw
q   18 Nm
6 - Lock button
q   remove and install → Chapter
7 - Lock rod
8 - Bellows
9 - Screw
q   20 Nm
10 - Buffer
11 - Door latch
q   remove and install → Chapter
q   lubricate with -G 000 400 01-
12 - Front door lock operating cable
q   remove and install → Chapter
13 - Internal door handle
14 - Internal multi-teeth screw
q   M8 × 28
q   20 Nm + 1/4 turn (90°)
q   replace if removed.
15 - Internal multi-teeth screw
q   M8 × 28
q   To remove the door, simply remove this hinge screw.
q   20 Nm + 1/4 turn (90°)
q   replace if removed.
16 - Door hinge with door blocker
q   The hinge is a two-part set
q   lubricate with -G 000 150-
17 - Internal multi-teeth screw
q   M8 × 28
q   Installed from inside the vehicle
q   Remove the lower pillar covering → Body - Internal assembly works; Rep. Gr.70
18 - Internal multi-teeth screw
q   M8 × 28
q   20 Nm + 1/4 turn (90°)
q   replace if removed.
19 - Internal multi-teeth screw
q   M8 × 28
q   20 Nm + 1/4 turn (90°)
q   replace if removed.
20 - Nut
q   14 Nm
21 - Hinge axle
22 - Door hinge
q   The hinge is a two-part set
23 - Internal multi-teeth screw
q   M8 × 22
q   Installed from inside the vehicle
q   To remove or install the screws, remove the instrument panel → Body - Internal assembly works; Rep. Gr.70
q   20 Nm + 1/4 turn (90°)
q   replace if removed.
24 - Internal multi-teeth screw
q   M8 × 28
q   20 Nm + 1/4 turn (90°)
q   replace if removed.

   

Door - remove and install > < Special tools, workshop equipment, test and measurement devices, as well as auxiliary means necessary