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Volkswagen Workshop Service and Repair Manuals

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Rear door glass (damaged) - remove > < Rear door glass - install

Polo Mk4

Undamaged rear door glass - remove
Undamaged rear door glass - remove
–  Remove the rear door lining → General body repairs, interior; Rep. Gr.70
–  Disconnect the rear window demister connectors and press the fittings on the glass.
   
–  Remove the rear wiper motor → Electrical system; Rep. Gr.92
–  Slightly round the awl edge, to avoid an excessive effort to the rear glass.
–  Insert the drilling tool -VAG 1474/2 - through the glue cord (use the rear window side area).
The drilling tool -VAG 1474/2- must be inserted as close as possible to the glass.
  N64-0278
–  Pass a cutting metal wire tip inside (use pliers and gloves).
–  Insert the cutting metal wire between the lip and the glass flange, with the help of the tube -1-
  N64-0279
–  If the clearance dimensions are too narrow, continue to insert the cutting metal wire from the outside and pass it below the lip with a plastic wedge.
–  Place the cutting metal wire around the rear glass as illustrated in the figure.
  Note
Press the cutting metal wire to a sufficient depth, to avoid damage to the lip and the distancing shoulder.
  N64-0244
–  Pass the external wire tip inside and fasten the traction cable -VAG 1351/1- for counter-support.
–  Glue the internal glass flange -1- with adhesive tape with screen reinforcement.
–  Fasten the wire tip to the device with ratchet.
–  Place the device with ratchet -VAG 1654A- in “position I”.
–  Change the position of the device with ratchet to the “position II”, and so forth up to the “position V”, and remove the glass.
–  During the cutting operation, press the cutting metal wire against the glass with a plastic wedge, to gain access to the glass flange.
  N64-0069

Rear door glass (damaged) - remove > < Rear door glass - install