volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Door - remove and install > < Assembly overview
Rear passenger door (sedan) - assembly overview
Rear passenger door (sedan) - assembly overview
  Note
Always replace the door hinge screws after releasing them.
   
1 - Door
q   remove and install → Chapter
q   adjust → Chapter
2 - Door hinge with shim
q   remove and install → Chapter
3 - Housing
q   remove the lock cylinder housing
4 - Protection cover
5 - Door lock button
q   remove and install → Chapter
6 - Door lock rod
7 - Door lock rod
8 - Angular lever
9 - Bellows
10 - Screw
q   20 Nm
11 - Door latch
q   remove and install → Chapter
12 - Rear door lock operating cable
q   remove and install → Chapter
13 - Internal door activation
14 - Torx screw
q   M 8 × 28
q   20 Nm + 1/4 turn. (90°)
q   replace if removed.
15 - Torx screw
q   M 8 × 28
q   to remove the door from the hinge, remove only this screw
q   20 Nm + 1/4 turn. (90°)
q   replace if removed.
16 - Door hinge with door fastening mechanism
q   The hinge is split
17 - Torx screw
q   M 8 × 28
q   assembled from inside the vehicle
q   Remove the lower pillar B covering → Body - Internal assembly works; Rep. Gr.70
q   20 Nm + 1/4 turn. (90°)
q   replace if removed.
18 - Torx screw
q   M 8 × 28
q   20 Nm + 1/4 turn. (90°)
q   replace if removed.
19 - Torx screw
q   M 8 × 28
q   20 Nm + 1/4 turn. (90°).
q   replace if removed.
20 - Nut
q   14 Nm
21 - Hinge pin
22 - Door hinge
q   The hinge is a two-part set
23 - Torx screw
q   M 8 × 22
q   assembled from inside the vehicle
q   Remove the lower pillar B covering → Body - Internal assembly works; Rep. Gr.70
q   20 Nm + 1/4 turn. (90°)
q   replace if removed.
24 - Torx screw
q   M 8 × 28
q   20 Nm + 1/4 turn. (90°)
q   replace if removed.

   

Door - remove and install > < Assembly overview