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Spray guns and their use
Spray guns and their use
The gun is the most important tool for the painter, in order to obtain a perfect-quality painting. With the help of compressed air, the mixed enamel is applied over the surface. Compressed air and enamel pass through the gun via separate channels. The exit point of air and enamel is called the „hot point“.
Regulation of the paint gun
The amount of material is determined by the alteration in the length of the enamel needle. Regulation is checked with a sample of paint on cardboard or plate, at an appropriate distance.
With the air passage regulation wheel the work pressure is chosen depending on the material and technical determinations. In addition, it is through the regulation wheel that the form of the spray cone is chosen. A spray cone as a high concentration of enamel, and a small concentration of enamel. The compressed air pressure is also determined by the size of the drops.
High pressure = small paint drops
Low pressure = large paint drops
With the spray regulation it is possible to continuously regulate the round spray to plain spray. In the round spray, the air leaves from the central hole in the air cap. The air channels in the air cap are closed by the regulation screw, so that a conical enamel spray occurs. In the plain spray, the air channels of the bit holes of the horn are released by the opening of the regulation screw. The spray in the form of a cone may now be conformed in the form of an ellipse until the plain spray. By additionally turning the air cap, the spray may come out either vertically or horizontally.+
Use of the paint gun
t  Prior to painting, check if the baffle is appropriate for the enamel to be used: heavy stuffing materials need a large opening of the baffle, the less viscous materials need smaller baffle openings. As a matter of principle, a complete set of baffles must always be replaced
t  After regulating the gun, the application of enamel is carried out. The distance to the part to be painted must always be equal.
t  The types of spray guns are classified per high and low pressure guns.
High pressure guns
High pressure guns have the disadvantage of high consumption of energy and material. However, up to now they are the most commonly used ones. The pressure required by them is between 1 - 6 bar. In this case, baffles of sizes 1 -2,2mm may be used. For 1 l of enamel, an amount of compressed air of approximately 400 l is required. An oil purger and a water purger are also absolutely necessary. The high air pressure and the large amount of air necessary cause a strong paint cloud. The consequence is that the efficiency of the application is only approximately 35%.
Low-pressure guns
These are increasingly getting acceptance. They have the advantage of forming a reduced cloud and so the performance rate of the application of enamel is 65 %. The necessary pressure is between 1 - 5 bar. In this case, baffles of sizes 1 -2,2mm may be used. Approximately 300 l of compressed air are for 1 l of enamel.
Several types of spray guns are offered, all designed for specific types of work. They must meet the following criteria:
t  Reduced weight
t  Good ergonomics and handling
t  Tireless work and with little physical effort
Cup gun for gravity flow
   
It is a gun with an enamel cup installed on top. The material reaches the baffle via the force of gravity. At the outlet, the compressed air spray causes a vacuum at the outlet of the air vent, in front of the paint baffle. This vacuum sucks the enamel, which is under atmospheric pressure, from the cup. Attention should be paid so that the pressure compensating hole on the container cover is always open.
Suction cup gun
  R00-20238
It is a gun with an enamel cup installed at the lower end. The operation of this gun is almost identical to that of the flow cup gun, via gravity. In this case the enamel is also sucked from the paint cup by the vacuum generated by a compressed air spray.
This type of gun is mainly used in the industrial area, for painting trucks or buses. In this case, the material is conveyed to the spray gun under pressure, as the paint baffle and the air baffle end um aligned, so there is no vacuum to such the material from the cup. This gun is also used for heavy painting material, or to facilitate the constant refilling of the enamel cup, on large surfaces.
Designer spray gun
  R00-20239
This gun is used for the manifold painting of Design and Airbrush. The amount of material of this round spray gun may be changed continuously, hence it is also usable to draw finer lines. The sizes of the baffles are from 0.2 to 1.0 mm, and may be also used for enamels that are soluble in water.
HVLP (NR) Gun
t  H = High
t  L = Low
t  P = Pressure (Sprayer)
t  NR = Reduced cloud
This high-performance gun forms a soft, fine and homogeneous spray. The reduced pressure of 0.7 bar provide a high index of material application with a reduced cloud. The reduced internal pressure of the baffle reduces the regression of the droplets of enamel from the object and so also the parcel of „Overspray“. At the same time, less solvent evaporates into the atmosphere. This allows for a wide and uniform application of enamel for high-quality surfaces. It application is primarily intended for water-soluble enamels. However, even in the conventional field it provides excellent results in work with coating and base enamels, as well as with colorless enamels. With the high performance of material, it obtains savings of up to 15% with the coating enamels The higher productivity thus obtained has also a positive effect on the environmental sociability and the working conditions.
According to a study of the Residue Handling Consultant Baden-Württemberg (ABAG), the advantages are:
t  High degree of productivity of the application
t  Reduced overspray
t  Lower consumption of material
t  Lower emissions of solvent
t  Reduced volume of waste products
t  Higher durability of the filters
t  Lower maintenance of the painting systems
t  Lower waste sanitation costs
Cleaning of spray guns (painting system with a solvent base)
  R00-20240
In order to ensure the good operation of the spray guns for a long time, a careful cleaning is necessary after each use. Otherwise the paint material may dry in a short time, and later its removal is very difficult.
Manual cleaning:
t  After use, clean the enamel cup immediately
t  Rinse the gun with diluent
t  For a careful cleaning the gun must be disassembled
t  Clean the air cap with an appropriate brush
t  For holes and baffles, use only baffle cleaning needles
Automatic gun washing system (paint system with solvent base)
  R00-20241
This consists of an hermetically close chamber. The guns and tools to be cleaned are placed in this chamber. After closing the cover, a pneumatic pump is turned on, which distributes the cleaning product in the system. After the cleaning process is finished or when the cover is opened, the pump is turned off.
  Note
After cleaning the spray gun, remove the diluent in order not to damage the sealing and gaskets.
  R00-20242

Paint dryers by irradiation > < Repainting of plastic components that require special care